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This step is necessary to ensure your safety while using the unit. hj60 pictures/PDF maintenance manuals storage: HF has parts. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Drill pilot holes for the mounting screws. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Do not wear loose clothing or jewelry, as they can be caught in moving parts. 1. For a hawse fairlead, the angle should be as close to straight as possible. Procedures not specifically explained in this manual must be performed only by a qualified technician. The same thing happened to my replacement winch. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Replacement Parts in Stock. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Winch, Badland ZXR 12000 lb. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. They have made the installation relatively easy as compared to other competing models. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. They are less dangerous than steel cable when it breaks. The book said relay. Read this material before using this product. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Let us know what you think in the comments section! Instead, it would be best if you kept a few things in mind. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: When installing your solenoid, minimize the cable length by keeping close to the winch. Where can I order\purchase these items? Your email address will not be published. This item can only be purchased on www.buya.com with "In-store pickup" only. Wired Remote: 5. Circuit Breaker: Benefits Of Badland Winches: It is permanently damaged and must not be used. It may not display this or other websites correctly. However, with this unit's built-in safety features, it's a lot easier. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. Although this winch offers excellent power, its speed is a bit disappointing. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Looking to purchase motor brushes and brush retainer springs for 1500 lb. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. You may need a plastic encasing to secure your circuit breaker from water and dust. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Do not use thinner/longer cables or link multiple cables together. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. It is affordable yet features extreme power and efficient, advanced design. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. For using wireless remote, attach the remote controller switch to the solenoid. I haven't been planning on getting a winch in the near future, but the price is intriguing. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Failure to follow all instructions may result in fire, serious injury and/or DEATH. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Do not use the winch even if minor damage appears. Has anyone else been successful in finding replacement parts ? This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Keep clear. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Engage clutch before starting. Badland has invested a lot of thought into manufacturing this product. Do you know where I can purchase one? This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Drill holes appropriate for the hardware at the marked locations. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Make a secure path for the cable routing away from moving parts and encounters from road debris. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. It is in the signature Mile Marker orange and black color. Keeping a constant focus is more critical. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. No hardware to mount or connect the electrical components. Secure the solenoid assembly in place with mounting screws. Prevent entanglement. The next item on the list is a hawse fairlead. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Download Badland ZXR 12000 Truck/SUV Winch Manual. Has anyone else been successful in finding replacement parts ? It's just that simple! It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. Do not lift items vertically or use for aircraft purposes. Do not continue use of the winch until the battery is completely run down. Also, they protect your hands from scratches and injuries. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Specifications For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. I cant find a model number, but there is an Item Number #68145 on the label. The above Badlands winch parts are good quality, affordable, and easy to install. Electrical winches can perform at their maximum potential for a limited amount of time. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. The controller box for my ATV harbor Freight winch got smashed. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. I did not see replacement cable for zxr-5000. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. I would like to get this other one working and install it on my trailer . Use as intended only. Let's see what makes it such a great product. The Badland universal winch . These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. For California consumers: more information about our privacy practices. The listed breaking point is 4600 lbs. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Wear heavy-duty work gloves when handling the wire rope. Recoil the wire rope back into the winch under at least 500 lb. The original was a Warn 2000, but was completely gutless. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Save my name, email, and website in this browser for the next time I comment. Do not power the hook all the way into the fairlead to prevent damage. All rights reserved. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Always wear good heavy-duty leather gloves when working the winch. Press and hold the remote switch for approximately 2 seconds to start using the winch. Call to Order: 1-800-444-3353. Next, mount the unit at the bumper of your vehicle. You must log in or register to reply here. The wireless remote controller will act as a receiver to operate the wireless remote. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. This is the safety alert symbol. This device is also built to withstand high amounts of water without the danger of any short-circuit. How to Install a Badland ZXR 12000 Lb. The body of the winch is entirely dust and waterproof. Keep children and bystanders away while operating. The design of the model's housing is weather-resistant and high-impact. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. Just imagine how good quality their products are if the military uses them. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Disconnect the Pendant Controller when not in use. The ZXR 12000 Lb winch is IP66-rated waterproof. I do a review and install some new parts. Please read our review on this wired remote switch. Do not loop the wire rope around object and hook onto itself. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Tighten fasteners to the listed torque values. These ropes can withstand high-pressure situations. The mounting plate must be rated to at least the Winch's capacity. The red indicator light will flash during the operation. Yes, these units are waterproof. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. One possible reason for this could be the exceptional amount of weight the device has to carry. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. (Wire rope enters/exits at the top. The winch rope smoothly glides over the aluminum. Can anyone help, thanks. Do not use the hand crank, if equipped, to "assist" the winch. Do not use damaged equipment. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. This does not influence the price or reviews. You are using an out of date browser. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. People with pacemakers should consult their physician(s) before use. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Remove the top cover of the Solenoid Box to drill holes for mounting screws. It is highly durable and reliable. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Do not route electrical cables near sharp edges or parts that will move or become hot. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use.